3D REVERSE
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Scan to CAD · 7 min read

How the Scan-to-CAD Process Works

A practical guide to turning point clouds and polygon meshes into accurate, editable CAD models for manufacturing.

STEP 01

Capture and prepare the scan

Clean the raw point cloud, remove noise, align scan passes, and preserve the surfaces that control fit and function.

STEP 02

Define design intent

Identify datums, symmetry, wall thickness, hole centres, draft, and the features that should remain editable in CAD.

STEP 03

Rebuild the geometry

Create parametric solids or controlled NURBS surfaces instead of simply wrapping the scan with a heavy mesh.

STEP 04

Verify against the scan

Compare the reconstructed CAD to the source data with deviation maps and section checks before delivery.

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